Caster

A caster (or castor) is an undriven wheel that is designed to be attached to the bottom of a larger object (the "vehicle") to enable that object to be moved. Casters are used in numerous applications, including shopping carts, office chairs, toy wagons, hospital beds, and material handling equipment. High capacity, heavy duty casters are used in many industrial applications, such as platform trucks, carts, assemblies, and tow lines in plants.

A caster (or castor) is an undriven wheel that is designed to be attached to the bottom of a larger object (the "vehicle") to enable that object to be moved. Casters are used in numerous applications, including shopping carts, office chairs, toy wagons, hospital beds, and material handling equipment. High capacity, heavy duty casters are used in many industrial applications, such as platform trucks, carts, assemblies, and tow lines in plants. ==Types== Casters may be fixed to roll along a straight line path, or mounted on a pivot or pintle such that the wheel will automatically align itself to the direction of travel. ===Rigid casters=== A basic, rigid caster consists of a wheel mounted to a stationary fork. The orientation of the fork, which is fixed relative to the vehicle, is determined when the caster is mounted to the vehicle. An example of this is the wheels found at the rear of a shopping cart in North America. Rigid casters tend to restrict vehicle motion so that the vehicle travels along a straight line. ===Swivel casters=== (no fork)]] Like the simpler rigid caster, a swivel caster incorporates a wheel mounted to a fork, but an additional swivel joint above the fork allows the fork to freely rotate about 360°, thus enabling the wheel to roll in any direction. This makes it possible to easily move the vehicle in any direction without changing its orientation. Swivel casters are sometimes attached to handles so that an operator can manually set their orientation. The improved swivel caster was invented in 1920 by Seibert Chesnutt, US Patent 1341630, which was easily manufactured by stamping, and incorporated ball bearings for longer life. Basic swivel casters were in evidence in Charles Darwin's famous "office chair" as early as the 1840s. Additionally, a swivel caster typically must include a small amount of offset distance between the center axis of the vertical shaft and the center axis of the caster wheel. When the caster is moved and the wheel is not facing the correct direction, the offset will cause the wheel assembly to rotate around the axis of the vertical shaft to follow behind the direction of movement. If there is no offset, the wheel will not rotate if not facing the correct direction, either preventing motion or dragging across the ground. When in motion along a straight line, a swivel caster will tend to automatically align to, and rotate parallel to the direction of travel. This can be seen on a shopping cart when the front casters align parallel to the rear casters when traveling down an aisle. A consequence of this is that the vehicle naturally tends to travel in a straight direction. Precise steering is not required because the casters tend to maintain straight motion. This is also true during vehicle turns. The caster rotates perpendicular to the turning radius and provides a smooth turn. This can be seen on a shopping cart as the front wheels rotate at different velocities, with different turning radius depending on how tight a turn is made. The angle of, and distance between the wheel axles and swivel joint can be adjusted for different types of caster performance. ===Industrial casters=== whose weight can exceed depending on driver and top loading, and must be able to withstand rough handling.]] Industrial casters are heavy duty casters that are designed to carry heavy loads, in some cases up to thirty thousand pounds. An Industrial caster may have either a swivel or rigid caster design. Industrial casters typically have a flat top plate that has four bolt holes to ensure a sturdy connection between the top plate and the load. They are used in a variety of applications including dolly carts, assembly turntables, heavy duty storage racks, holding bins, tow lines, maintenance equipment, and material handling mechanisms. In early manufacturing, industrial caster bodies were typically fabricated from three separate, stamped metal parts, which were welded to the top plate. Today, many industrial caster bodies are made by laser cutting the body from a single metal blank and then using a press brake to shape the legs to the required ninety degree angle, thus producing a mechanically stronger device. Various factors affect industrial caster performance. For example, larger wheel diameters and widths provide higher weight capacity by distributing the load's weight across a larger wheel surface area. Also, harder wheel materials (e.g., cast iron, high profile polyurethane) are less sensitive to and tend to not track dirt and debris on floors. ==Ergonomic designs== Ergonomic casters are designed with consideration for the operating environment and the task to be performed so that any injurious effects on the operator are minimized. Long-term repetitive actions involving resisting casters can contribute to strain injuries. Improper specifications can also contribute to reduced service life of casters. Many parameters play a role in how well the caster performs. Parameters such as tire hardness, tread width and shape, the length of the trailing offset (the 'caster') and wheel diameter all affect the effort required to start the platform moving. Harder wheels will make the caster easier to roll by reducing deformation resistance. A less inflated tire offers more deformation resistance and thus more effort is required to move the attached platform. Turning effort is affected by the amount of caster and by the wheel diameter. Enhancements to traditional caster design include toe guards, track wipers, reinforced legs, steering tubes, swivel locks and brakes, all implemented in an effort to reduce operator injuries in the workplace.

Text derived from https://en.wikipedia.org/w/index.php?oldid=1368704635 under CC BY-SA 4.0; modifications have been made.