Casting defect
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A casting defect is an undesired irregularity in a metal casting process. Some defects can be tolerated while others can be repaired, otherwise they must be eliminated. They are broken down into five main categories: gas porosity, shrinkage defects, mould material defects, pouring metal defects, and metallurgical defects.
A casting defect is an undesired irregularity in a metal casting process. Some defects can be tolerated while others can be repaired, otherwise they must be eliminated. They are broken down into five main categories: gas porosity, shrinkage defects, mould material defects, pouring metal defects, and metallurgical defects. ==Terminology== The terms "defect" and " " refer to two specific and separate things in castings. Defects are defined as conditions in a casting that must be corrected or removed, or the casting must be rejected. Discontinuities, also known as "imperfections", are defined as "interruptions in the physical continuity of the casting". Therefore, if the casting is less than perfect, but still useful and in tolerance, the imperfections should be deemed "discontinuities". ==Types== There are many types of defects which result from many different causes. Some of the solutions to certain defects can be the cause for another type of defect. The following defects can occur in sand castings. Most of these also occur in other casting processes. ==Die casting== In die casting the most common defects are misruns and cold shuts. These defects can be caused by cold dies, low metal temperature, dirty metal, lack of venting, or excessive lubricant. Other possible defects are gas porosity, shrinkage porosity, hot tears, and flow marks. Flow marks are marks left on the surface of the casting due to poor gating, sharp corners or excessive lubricant. ==See also== Hydrogen gas porosity Inclusions in aluminium alloys Non-metallic inclusions for inclusions in steel Porosity sealing ==References==
Text derived from https://en.wikipedia.org/w/index.php?oldid=1360400983 under CC BY-SA 4.0; modifications have been made.