Flashlight

A flashlight (American English) or electric torch (Commonwealth English), usually shortened to torch, is a portable hand-held electric lamp. Formerly, the light source typically was a miniature incandescent light bulb, but these have been displaced by light-emitting diodes (LEDs) since the early 2000s. A typical flashlight consists of the light source mounted in a reflector, a transparent cover (sometimes combined with a lens) to protect the light source and reflector, a battery, and a switch, all enclosed in a case. The invention of the dry cell and miniature incandescent electric lamps made the first battery-powered flashlights possible around 1899. Today, flashlights use mostly light-emitting diodes and run on disposable or rechargeable batteries. Some are powered by the user turning a crank, shaking the lamp, or squeezing it. Some have solar panels to recharge the battery. Flashlights are used as a light source outdoors, in places without permanently installed lighting, during power outages, or when a portable light source is needed. In addition to the general-purpose, hand-held flashlight, many forms have been adapted for special uses. Head- or helmet-mounted flashlights designed for miners and campers leave both hands free. Some flashlights can be used under water or in flammable atmospheres.

A flashlight (American English) or electric torch (Commonwealth English), usually shortened to torch, is a portable hand-held electric lamp. Formerly, the light source typically was a miniature incandescent light bulb, but these have been displaced by light-emitting diodes (LEDs) since the early 2000s. A typical flashlight consists of the light source mounted in a reflector, a transparent cover (sometimes combined with a lens) to protect the light source and reflector, a battery, and a switch, all enclosed in a case. The invention of the dry cell and miniature incandescent electric lamps made the first battery-powered flashlights possible around 1899. Today, flashlights use mostly light-emitting diodes and run on disposable or rechargeable batteries. Some are powered by the user turning a crank, shaking the lamp, or squeezing it. Some have solar panels to recharge the battery. Flashlights are used as a light source outdoors, in places without permanently installed lighting, during power outages, or when a portable light source is needed. In addition to the general-purpose, hand-held flashlight, many forms have been adapted for special uses. Head- or helmet-mounted flashlights designed for miners and campers leave both hands free. Some flashlights can be used under water or in flammable atmospheres. ==Accessories== Accessories for a flashlight allow the color of the light to be altered or allow light to be dispersed differently. Translucent colored plastic cones slipped over the lens of a flashlight increase the visibility when looking at the side of the light. Such marshalling wands are frequently used for directing automobiles or aircraft at night. Colored lenses placed over the end of the flashlight are used for signalling, for example, in railway yards. Colored light is occasionally useful for hunters tracking wounded game after dusk, or for forensic examination of an area. A red filter helps preserve night vision after the flashlight is turned off, and can be useful to observe animals (such as nesting loggerhead sea turtles) without disturbing them. Detachable light guides, consisting of rigid, bent plastic rods or semi rigid or flexible tubes containing optical fibers, are available for some flashlights for inspection inside tanks, or within walls or structures; when not required, the light guide can be removed and the light used for other purposes. ===Batteries=== The most common power source for flashlights is the battery. Primary battery (disposable) types used in flashlights include button cells, carbon-zinc batteries in both regular and heavy duty types, alkaline, and lithium. Secondary, rechargeable types include lead-acid batteries, NiMH, NiCd batteries and lithium-ion batteries. The choice of batteries plays a determining role in the size, weight, run time, and shape of the flashlight. Flashlight users may prefer a common battery type to simplify replacement. Primary cells are most economical for infrequent use. Some types of lithium primary cell can be stored for years with less risk of leakage compared with zinc-type batteries. Long storage life is useful where flashlights are required only in emergencies. Lithium primary batteries are also useful at lower temperatures than zinc batteries, all of which have water-based electrolytes. Lithium primary batteries have a lower internal resistance than zinc primary batteries, so are more efficient in high-drain flashlights. Flashlights used for extended periods every day may be more economically operated on rechargeable (secondary) batteries. Flashlights designed for rechargeable batteries may allow charging without removing the batteries; for example, a light kept in a vehicle may be trickle-charged and always ready when needed. Some rechargeable flashlights have indicators for the state of charge of the battery. Power-failure lights are designed to keep their batteries charged from a wall plug and to automatically turn on after an AC power failure; the power-failure light can be removed from the wall socket and used as a portable flashlight. Solar powered flashlights use energy from solar cells to charge an on-board battery for later use. ===Capacitor=== At least one manufacturer makes a rechargeable flashlight that uses a supercapacitor to store energy. The capacitor can be recharged more rapidly than a battery and can be recharged many times without loss of capacity; however, the running time is limited by the relative bulk of capacitors compared to electrochemical batteries. ==Reflectors and lenses== A reflector with an approximately parabolic shape concentrates the light emitted by the bulb into a directed beam. Some flashlights allow the user to adjust the relative position of the lamp and reflector, giving a variable-focus effect from a wide floodlight to a narrow beam. Reflectors may be made of polished metal, glass, or plastic with an aluminized reflective finish. Some manufacturers use a pebbled or "orange peel", instead of a smooth reflector, to improve the uniformity of the light beam emitted. Where multiple LEDs are used, each one may be put in its own parabolic reflector. Flashlights using a "total internal reflection" assembly have a transparent optical element (light pipe) to guide light from the source into a beam; no reflector surface is required. For a given size of light source, a larger reflector or lens allows a tighter beam to be produced, while capturing the same fraction of the emitted light. Some flashlights use Fresnel lenses, which allow the weight of the lens to be reduced. The reflector may have a flat transparent cover to keep out dirt and moisture, but some designs have a plastic or glass "bulls-eye" lens to form a concentrated beam. The lens or reflector cover must resist impacts and the heat of the lamp, and must not lose too much of the transmitted light to reflection or absorption. Very small flashlights may not have a reflector or lens separate from the lamp. Some types of penlight bulbs or small LEDs have a built-in lens. A reflector forms a narrow beam called the "throw" in hobbyist parlance, while light emitted forward misses the reflector and forms a wide flood or "spill" of light. Because LEDs emit most light in a hemisphere, lens lights with the LED facing forward or reflector lights with it facing backwards radiate less spill. Variable focus "zoom" or "flood to throw" lights may move the reflector or lens or they may move the emitter; moving the emitter presents the designer with the problem of maintaining heat dissipation for the LED. ==Control== ===Switch=== The original 1890s flashlights used a metal ring around the fiber body of the flashlight as one contact of a switch; the second contact was a movable metal loop that could be flipped down to touch the ring, completing the circuit. A wide variety of mechanical switch designs using slide switches, rocker switches, or side-mounted or end-mounted pushbuttons has been used in flashlights. A common combination is a slide switch that allows the light to be left on for an extended time, combined with a momentary button for intermittent use or signalling. (On earlier models, the button was a switch and the slider simply locked the button down.) Since voltages and currents are low, switch design is limited only by the available space and desired cost of production. Switches may be covered with a flexible rubber boot to exclude dirt and moisture and may be backlit for easy location. Another common type of switch relies on twisting the head of the light. Weapon-mounted lights may have remote switches for convenience in operation. Electronic controls allow the user to select variable output levels or different operating modes such as pre-programmed flashing beacon or strobe modes. Electronic controls may be operated by buttons, sliders, magnets, rotating heads, or rotating control rings. Some models of flashlight include an acceleration sensor to allow them to respond to shaking, or to select modes based on what direction the light is held when switched on. At least one manufacturer allows user programming of the features of the flashlight through a USB port. An electronic control may also provide an indication of remaining battery capacity, voltage, or provide information regarding recharging. The controls may provide automatic step-down of brightness as the battery nears full discharge, to protect the battery from damage. Other reasons that may automatically reduce brightness include temperature control of the LED emitter, and reduction in output if the flashlight can detect something covering the lens, to prevent heat damage to the lens or object. For LED flashlights, brightness may be controlled by an adjustable constant-current regulator, or by pulse-width modulation (PWM) that adjusts the duty cycle of the LED to provide apparent variation in average brightness. In some flashlight systems, the PWM control might cause detectable flicker in the flashlight's beam, especially when moving or aimed at moving objects. This can be objectionable in some uses. ===Firmware/UI=== ==Materials== Early flashlights used vulcanized fiber or hard rubber tubes with metal end caps. Many other materials including drawn steel, plated brass, copper, or silver, and even wood and leather have been used. Modern flashlights are generally made of plastic or aluminum. Plastics range from low-cost polystyrene and polyethylene to more complex mixtures of ABS or glass-reinforced epoxies. Some manufacturers have proprietary plastic formulations for their products. A desirable plastic for manufacturing flashlights allows for ease of molding and adequate mechanical properties of the finished flashlight case. Aluminum, either plain, painted or anodized, is a popular choice. It is electrically conductive, can be easily machined, and dissipates heat well. Several standard alloys of aluminum are used. Other metals include copper, stainless steel, and titanium, which can be polished to provide a decorative finish. Zinc can be die-cast into intricate shapes. Magnesium and its alloys provide strength and heat dissipation similar to aluminum with less weight, but they corrode easily. Metals may be drawn into a tubular shape, or tubular extruded stock can be machined to add threads for the head and tail cap, knurling for grip, and decorative and functional flats or holes in the body. LED flashlights may have cooling fins machined into their metal cases. Plastics are often injection molded into nearly final shape, requiring only a few more process steps to complete assembly. Metal cases provide better heat dissipation for the LED, but plastics are not electrically conductive and may resist corrosion and wear. ==Ratings and standards== ===Safety regulations=== Industrial, marine, public safety, and military organizations develop specifications for flashlights in specialized roles. Typically, light output, overall dimensions, and battery compatibility and durability are required to meet minimum limits. Flashlights may be tested for impact resistance, water and chemical resistance, and the lifespan of the control switch. Flashlights intended for use in hazardous areas with flammable gas or dust are tested to ensure they cannot set off an explosion. Flashlights approved for flammable gas areas have markings indicating the approving agency (MSHA, ATEX, UL, etc.) and symbols for the conditions that were tested. Flashlights for hazardous areas may be designed to automatically disconnect the lamp if the bulb is broken, to prevent ignition of flammable gas. Regulations for ships and aircraft specify the number and general properties of flashlights included as part of the standard safety equipment of the vessel. Flashlights for small boats may be required to be waterproof and to float. Uniformed services may issue particular models of flashlights, or may provide minimum performance standards for their members to follow when purchasing their own flashlights. ===Performance standards=== The United States Army former standard MIL-F-3747E described the performance standard for plastic flashlights using two or three D-cell dry batteries, in either straight or angle form, and in standard, explosion-proof, heat-resistant, traffic direction, and inspection types. The standard described only incandescent lamp flashlights and was withdrawn in 1996. In the United States, ANSI in 2009 published FL1 Flashlight basic performance standard. This voluntary standard defines test procedures and conditions for total light output, beam intensity, working distance, impact and water resistance, and battery running time to 10% of initial light output. The FL1 standard gives definitions for terms used in marketing flashlights, with the intention of allowing the consumer to compare products tested to the standard. The standard recommends particular graphic symbols and wording for the product package, so that the consumer can identify products tested to the standard. Testing may be carried out by the manufacturer itself or by a third-party test laboratory. The FL1 standard requires measurements reported on the packaging to be made with the type of batteries packaged with the flashlight, or with an identified type of battery. Initial light output is measured with an integrating sphere photometer, 30 seconds after the light is switched on with fresh (or newly charged) batteries. The total light emitted is reported in lumens. Luminous intensity is determined by measuring the brightest spot in the beam produced by the flashlight, in candelas. Since this is a measure of all the light emitted in a solid angle (the "cone" of light in a particular direction), the beam intensity is independent of distance. The working distance is defined as the distance at which the maximum light falling on a surface (illuminance) would fall to 0.25 lux. This is comparable to a full moon on a clear night. The distance is calculated from the square root of (the beam intensity in candelas divided by 0.25 lux); for example, a beam intensity of 1000 candelas produces a working range rating of the square root of (1000/0.25), or 63 meters. The result is reported in meters or feet. The working distance is from the point of view of the user of the flashlight. A light directly pointed at an observer may be visible against a dark background for many times this distance, especially if the observer has night-vision equipment. Run time is measured using the supplied or specified batteries and letting the light run until the intensity of the beam has dropped to 10% of the value 30 seconds after switching on. The standard does not evaluate the behavior of the flashlight output during run time. A regulated flashlight may run at only a slowly declining output and then abruptly cut off, but unregulated types may have steeply-declining light output after only a short time. Manufacturers of headlamps may use a different standard which rates run times until light output falls to 1 lux at 2 meters distance; this value is not comparable to the FL 1 runtime measurement. Impact resistance is measured by dropping the flashlight in six different orientations and observing that it still functions and has no large cracks or breaks in it; the height used in the test is reported. Water resistance, if specified, is evaluated after impact testing; no water is to be visible inside the unit and it must remain functional. Ratings are given in IP Code terms, where jet spray corresponds to IP X6, brief immersion to IPX7, 30 minutes immersion at 1 meter or more is IP X8; (the depth is reported if greater than 1 meter). An IP X8 rating by FL1 does not imply that the lamp is suitable for use as a diver's light since the test protocol examines function of the light only after immersion, not during immersion. The consumer must decide how well the ANSI test conditions match their requirements, but all manufacturers testing to the FL1 standard can be compared on a uniform basis. The light measurements are more directly related to the use of flashlights than is the nominal power input to the lamp (watts), since different LED and incandescent lamp types vary widely in the amount of light produced per watt. Even the same LED or lamp in different optical systems will show different beam characteristics. The visibility of objects depends on many factors as well as the amount of light emitted by the flashlight. ANSI standard FL1 does not specify measurements of the beam width angle but the candela intensity and total lumen ratings can be used by the consumer to assess the beam characteristics. Where two flashlights have similar total light (lumen) measures, the unit with the higher candela rating produces a more concentrated beam of light, suitable for lighting distant objects; it will also have a higher working distance. If two lights have similar candela ratings, the light with higher lumen value will produce a wider beam and will light a wider area overall. A beam width (containing most of the power of the beam, or "hot spot") of a few degrees corresponds to a spot light, useful for searching for distant objects; beam widths of 20 degrees or more are described as flood lights, suitable for lighting a wide nearby area. Typically even a flashlight beam with a small hot spot will have some light visible as "spill" around the spot. In 2018, in the United States, Underwriter's Laboratories published UL standard 1576¹ for flashlights and lanterns, outlining safety requirements and performance tests. ==Applications== ==External links== J. Tracy, Flashlights in Kenya: revealing the social, economic, health and environmental implications in the absence of quality assurance, a master's thesis that discusses flashlight use in Kenya]. . The Flashlight Museum, a collector's Web site with many old or unusual flashlights shown

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