Pump

near the Hengsteysee, Germany A pump is a device that moves fluids (liquids or gases), or sometimes slurries, by mechanical action, typically converted from electrical energy into hydraulic or pneumatic energy. Mechanical pumps serve in a wide range of applications such as pumping water from wells, aquarium filtering, pond filtering and aeration, in the car industry for water-cooling and fuel injection, in the energy industry for pumping oil and natural gas or for operating cooling towers and other components of heating, ventilation and air conditioning systems. In the medical industry, pumps are used for biochemical processes in developing and manufacturing medicine, and as artificial replacements for body parts, in particular the artificial heart and penile prosthesis. When a pump contains two or more pump mechanisms with fluid being directed to flow through them in series, it is called a multi-stage pump. Terms such as two-stage or double-stage may be used to specifically describe the number of stages. A pump that does not fit this description is simply a single-stage pump in contrast. In biology, many different types of chemical and biomechanical pumps have evolved; biomimicry is sometimes used in developing new types of mechanical pumps.

near the Hengsteysee, Germany A pump is a device that moves fluids (liquids or gases), or sometimes slurries, by mechanical action, typically converted from electrical energy into hydraulic or pneumatic energy. Mechanical pumps serve in a wide range of applications such as pumping water from wells, aquarium filtering, pond filtering and aeration, in the car industry for water-cooling and fuel injection, in the energy industry for pumping oil and natural gas or for operating cooling towers and other components of heating, ventilation and air conditioning systems. In the medical industry, pumps are used for biochemical processes in developing and manufacturing medicine, and as artificial replacements for body parts, in particular the artificial heart and penile prosthesis. When a pump contains two or more pump mechanisms with fluid being directed to flow through them in series, it is called a multi-stage pump. Terms such as two-stage or double-stage may be used to specifically describe the number of stages. A pump that does not fit this description is simply a single-stage pump in contrast. In biology, many different types of chemical and biomechanical pumps have evolved; biomimicry is sometimes used in developing new types of mechanical pumps. ==Types== Mechanical pumps may be submerged in the fluid they are pumping or be placed external to the fluid. Pumps can be classified by their method of displacement into electromagnetic pumps, positive-displacement pumps, impulse pumps, velocity pumps, gravity pumps, steam pumps and valveless pumps. There are three basic types of pumps: positive-displacement, centrifugal and axial-flow pumps. In centrifugal pumps the direction of flow of the fluid changes by ninety degrees as it flows over an impeller, while in axial flow pumps the direction of flow is unchanged. ===Impulse pump=== Impulse pumps use pressure created by gas (usually air). In some impulse pumps the gas trapped in the liquid (usually water), is released and accumulated somewhere in the pump, creating a pressure that can push part of the liquid upwards. Conventional impulse pumps include: Hydraulic ram pumps – kinetic energy of a low-head water supply is stored temporarily in an air-bubble hydraulic accumulator, then used to drive water to a higher head. Pulser pumps – run with natural resources, by kinetic energy only. Airlift pumps – run on air inserted into pipe, which pushes the water up when bubbles move upward Instead of a gas accumulation and releasing cycle, the pressure can be created by burning of hydrocarbons. Such combustion driven pumps directly transmit the impulse from a combustion event through the actuation membrane to the pump fluid. In order to allow this direct transmission, the pump needs to be almost entirely made of an elastomer (e.g. silicone rubber). Hence, the combustion causes the membrane to expand and thereby pumps the fluid out of the adjacent pumping chamber. The first combustion-driven soft pump was developed by ETH Zurich. ====Hydraulic ram pump==== A hydraulic ram is a water pump powered by hydropower. It takes in water at relatively low pressure and high flow-rate and outputs water at a higher hydraulic-head and lower flow-rate. The device uses the water hammer effect to develop pressure that lifts a portion of the input water that powers the pump to a point higher than where the water started. The hydraulic ram is sometimes used in remote areas, where there is both a source of low-head hydropower, and a need for pumping water to a destination higher in elevation than the source. In this situation, the ram is often useful, since it requires no outside source of power other than the kinetic energy of flowing water. ===Velocity pump=== uses an impeller with backward-swept arms Rotodynamic pumps (or dynamic pumps) are a type of velocity pump in which kinetic energy is added to the fluid by increasing the flow velocity. This increase in energy is converted to a gain in potential energy (pressure) when the velocity is reduced prior to or as the flow exits the pump into the discharge pipe. This conversion of kinetic energy to pressure is explained by the First law of thermodynamics, or more specifically by Bernoulli's principle. Dynamic pumps can be further subdivided according to the means in which the velocity gain is achieved. These types of pumps have a number of characteristics: Continuous energy Conversion of added energy to increase in kinetic energy (increase in velocity) Conversion of increased velocity (kinetic energy) to an increase in pressure head A practical difference between dynamic and positive-displacement pumps is how they operate under closed valve conditions. Positive-displacement pumps physically displace fluid, so closing a valve downstream of a positive-displacement pump produces a continual pressure build up that can cause mechanical failure of pipeline or pump. Dynamic pumps differ in that they can be safely operated under closed valve conditions (for short periods of time). ====Radial-flow pump==== Such a pump is also referred to as a centrifugal pump. The fluid enters along the axis or center, is accelerated by the impeller and exits at right angles to the shaft (radially); an example is the centrifugal fan, which is commonly used to implement a vacuum cleaner. Another type of radial-flow pump is a vortex pump. The liquid in them moves in tangential direction around the working wheel. The conversion from the mechanical energy of motor into the potential energy of flow comes by means of multiple whirls, which are excited by the impeller in the working channel of the pump. Generally, a radial-flow pump operates at higher pressures and lower flow rates than an axial- or a mixed-flow pump. ====Axial-flow pump==== These are also referred to as all-fluid pumps. The fluid is pushed outward or inward to move fluid axially. They operate at much lower pressures and higher flow rates than radial-flow (centrifugal) pumps. Axial-flow pumps cannot be run up to speed without special precaution. If at a low flow rate, the total head rise and high torque associated with this pipe would mean that the starting torque would have to become a function of acceleration for the whole mass of liquid in the pipe system. Mixed-flow pumps function as a compromise between radial and axial-flow pumps. The fluid experiences both radial acceleration and lift and exits the impeller somewhere between 0 and 90 degrees from the axial direction. As a consequence mixed-flow pumps operate at higher pressures than axial-flow pumps while delivering higher discharges than radial-flow pumps. The exit angle of the flow dictates the pressure head-discharge characteristic in relation to radial and mixed-flow. ====Regenerative turbine pump ==== Also known as drag, friction, liquid-ring pump, peripheral, traction, turbulence, or vortex pumps, regenerative turbine pumps are a class of rotodynamic pump that operates at high head pressures, typically . The pump has an impeller with a number of vanes or paddles which spins in a cavity. The suction port and pressure ports are located at the perimeter of the cavity and are isolated by a barrier called a stripper, which allows only the tip channel (fluid between the blades) to recirculate, and forces any fluid in the side channel (fluid in the cavity outside of the blades) through the pressure port. In a regenerative turbine pump, as fluid spirals repeatedly from a vane into the side channel and back to the next vane, kinetic energy is imparted to the periphery, thus pressure builds with each spiral, in a manner similar to a regenerative blower. As regenerative turbine pumps cannot become vapor locked, they are commonly applied to volatile, hot, or cryogenic fluid transport. However, as tolerances are typically tight, they are vulnerable to solids or particles causing jamming or rapid wear. Efficiency is typically low, and pressure and power consumption typically decrease with flow. Additionally, pumping direction can be reversed by reversing direction of spin. ====Side-channel pump ==== A side-channel pump has a suction disk, an impeller, and a discharge disk. ====Eductor-jet pump==== This uses a jet, often of steam, to create a low pressure. This low pressure sucks in fluid and propels it into a higher-pressure region. ===Gravity pump=== Gravity pumps include the syphon and Heron's fountain. The hydraulic ram is also sometimes called a gravity pump. In a gravity pump the fluid is lifted by gravitational force. ===Steam pump=== Steam pumps have been for a long time mainly of historical interest. They include any type of pump powered by a steam engine and also pistonless pumps such as Thomas Savery's or the Pulsometer steam pump. Recently there has been a resurgence of interest in low-power solar steam pumps for use in smallholder irrigation in developing countries. Previously small steam engines have not been viable because of escalating inefficiencies as vapour engines decrease in size. However the use of modern engineering materials coupled with alternative engine configurations has meant that these types of system are now a cost-effective opportunity. ===Valveless pump=== Valveless pumping assists in fluid transport in various biomedical and engineering systems. In a valveless pumping system, no valves (or physical occlusions) are present to regulate the flow direction. The fluid pumping efficiency of a valveless system, however, is not necessarily lower than that having valves. In fact, many fluid-dynamical systems in nature and engineering more or less rely upon valveless pumping to transport the working fluids therein. For instance, blood circulation in the cardiovascular system is maintained to some extent even when the heart's valves fail. Meanwhile, the embryonic vertebrate heart begins pumping blood long before the development of discernible chambers and valves. Similar to blood circulation in one direction, bird respiratory systems pump air in one direction in rigid lungs, but without any physiological valve. In microfluidics, valveless impedance pumps have been fabricated, and are expected to be particularly suitable for handling sensitive biofluids. Ink jet printers operating on the piezoelectric transducer principle also use valveless pumping. The pump chamber is emptied through the printing jet due to reduced flow impedance in that direction and refilled by capillary action. ==Pump repairs== tank in the foreground Examining pump repair records and mean time between failures (MTBF) is of great importance to responsible and conscientious pump users. In view of that fact, the preface to the 2006 Pump User's Handbook alludes to "pump failure" statistics. For the sake of convenience, these failure statistics often are translated into MTBF (in this case, installed life before failure). In early 2005, Gordon Buck, John Crane Inc.'s chief engineer for field operations in Baton Rouge, Louisiana, examined the repair records for a number of refinery and chemical plants to obtain meaningful reliability data for centrifugal pumps. A total of 15 operating plants having nearly 15,000 pumps were included in the survey. The smallest of these plants had about 100 pumps; several plants had over 2000. All facilities were located in the United States. In addition, considered as "new", others as "renewed" and still others as "established". Many of these plants—but not all—had an alliance arrangement with John Crane. In some cases, the alliance contract included having a John Crane Inc. technician or engineer on-site to coordinate various aspects of the program. Not all plants are refineries, however, and different results occur elsewhere. In chemical plants, pumps have historically been "throw-away" items as chemical attack limits life. Things have improved in recent years, but the somewhat restricted space available in "old" DIN and ASME-standardized stuffing boxes places limits on the type of seal that fits. Unless the pump user upgrades the seal chamber, the pump only accommodates more compact and simple versions. Without this upgrading, lifetimes in chemical installations are generally around 50 to 60 percent of the refinery values. Unscheduled maintenance is often one of the most significant costs of ownership, and failures of mechanical seals and bearings are among the major causes. Keep in mind the potential value of selecting pumps that cost more initially, but last much longer between repairs. The MTBF of a better pump may be one to four years longer than that of its non-upgraded counterpart. Consider that published average values of avoided pump failures range from US$2600 to US$12,000. This does not include lost opportunity costs. One pump fire occurs per 1000 failures. Having fewer pump failures means having fewer destructive pump fires. As has been noted, a typical pump failure, based on actual year 2002 reports, costs US$5,000 on average. This includes costs for material, parts, labor and overhead. Extending a pump's MTBF from 12 to 18 months would save US$1,667 per year — which might be greater than the cost to upgrade the centrifugal pump's reliability. ==Applications== and additives Pumps are used throughout society for a variety of purposes. Early applications includes the use of the windmill or watermill to pump water. Today, the pump is used for irrigation, water supply, gasoline supply, air conditioning systems, refrigeration (usually called a compressor), chemical movement, sewage movement, flood control, marine services, etc. Because of the wide variety of applications, pumps have a plethora of shapes and sizes: from very large to very small, from handling gas to handling liquid, from high pressure to low pressure, and from high volume to low volume. ===Priming a pump=== Typically, a liquid pump cannot simply draw air. The feed line of the pump and the internal body surrounding the pumping mechanism must first be filled with the liquid that requires pumping: An operator must introduce liquid into the system to initiate the pumping, known as priming the pump. Loss of prime is usually due to ingestion of air into the pump, or evaporation of the working fluid if the pump is used infrequently. Clearances and displacement ratios in pumps for liquids are insufficient for pumping compressible gas, so air or other gasses in the pump can not be evacuated by the pump's action alone. This is the case with most velocity (rotodynamic) pumps — for example, centrifugal pumps. For such pumps, the position of the pump and intake tubing should be lower than the suction point so it is primed by gravity; otherwise the pump should be manually filled with liquid or a secondary pump should be used until all air is removed from the suction line and the pump casing. Liquid ring pumps have a dedicated intake for the priming liquid separate from the intake of the fluid being pumped, as the fluid being pumped may be a gas or mix of gas, liquid, and solids. For these pumps the priming liquid intake must be supplied continuously (either by gravity or pressure), however the intake for the fluid being pumped is capable of drawing a vacuum equivalent to the boiling point of the priming liquid. Positive–displacement pumps, however, tend to have sufficiently tight sealing between the moving parts and the casing or housing of the pump that they can be described as self-priming. Such pumps can also serve as priming pumps, so-called when they are used to fulfill that need for other pumps in lieu of action taken by a human operator. ===Pumps as public water supplies=== pump, by Al-Jazari, c. 1206 pump, by Taccola, c. 1450 is underway by pump-enabled extraction directly from the Gumti, seen in the background, in Comilla, Bangladesh. One sort of pump once common worldwide was a hand-powered water pump, or 'pitcher pump'. It was commonly installed over community water wells in the days before piped water supplies. In parts of the British Isles, it was often called the parish pump. Though such community pumps are no longer common, people still used the expression parish pump to describe a place or forum where matters of local interest are discussed. Because water from pitcher pumps is drawn directly from the soil, it is more prone to contamination. If such water is not filtered and purified, consumption of it might lead to gastrointestinal or other water-borne diseases. A notorious case is the 1854 Broad Street cholera outbreak. At the time it was not known how cholera was transmitted, but physician John Snow suspected contaminated water and had the handle of the public pump he suspected removed; the outbreak then subsided. Modern hand-operated community pumps are considered the most sustainable low-cost option for safe water supply in resource-poor settings, often in rural areas in developing countries. A hand pump opens access to deeper groundwater that is often not polluted and also improves the safety of a well by protecting the water source from contaminated buckets. Pumps such as the Afridev pump are designed to be cheap to build and install, and easy to maintain with simple parts. However, scarcity of spare parts for these types of pumps in some regions of Africa has diminished their utility for these areas. ===Sealing multiphase pumping applications=== Multiphase pumping applications, also referred to as tri-phase, have grown due to increased oil drilling activity. In addition, the economics of multiphase production is attractive to upstream operations as it leads to simpler, smaller in-field installations, reduced equipment costs and improved production rates. In essence, the multiphase pump can accommodate all fluid stream properties with one piece of equipment, which has a smaller footprint. Often, two smaller multiphase pumps are installed in series rather than having just one massive pump. ==Specifications== Pumps are commonly rated by horsepower, volumetric flow rate, outlet pressure in metres (or feet) of head, inlet suction in suction feet (or metres) of head. The head can be simplified as the number of feet or metres the pump can raise or lower a column of water at atmospheric pressure. From an initial design point of view, engineers often use a quantity termed the specific speed to identify the most suitable pump type for a particular combination of flow rate and head. Net Positive Suction Head (NPSH) is crucial for pump performance. It has two key aspects: NPSHr (Required): The Head required for the pump to operate without cavitation issues. NPSHa (Available): The actual pressure provided by the system (e.g., from an overhead tank). For optimal pump operation, NPSHa must always exceed NPSHr. This ensures the pump has enough pressure to prevent cavitation, a damaging condition. ==Pumping power== The power imparted into a fluid increases the energy of the fluid per unit volume. Thus the power relationship is between the conversion of the mechanical energy of the pump mechanism and the fluid elements within the pump. In general, this is governed by a series of simultaneous differential equations, known as the Navier–Stokes equations. However a more simple equation relating only the different energies in the fluid, known as Bernoulli's equation can be used. Hence the power, P, required by the pump: P = \frac{\Delta p Q}{\eta} where Δp is the change in total pressure between the inlet and outlet (in Pa), and Q, the volume flow-rate of the fluid is given in m 3 /s. The total pressure may have gravitational, static pressure and kinetic energy components; i.e. energy is distributed between change in the fluid's gravitational potential energy (going up or down hill), change in velocity, or change in static pressure. η is the pump efficiency, and may be given by the manufacturer's information, such as in the form of a pump curve, and is typically derived from either fluid dynamics simulation (i.e. solutions to the Navier–Stokes for the particular pump geometry), or by testing. The efficiency of the pump depends upon the pump's configuration and operating conditions (such as rotational speed, fluid density and viscosity etc.) \Delta p = \rho {(v_2^2 - v_1^2) \over 2} + \rho\Delta z g + {\Delta p_{\mathrm{static}}} For a typical "pumping" configuration, the work is imparted on the fluid, and is thus positive. For the fluid imparting the work on the pump (i.e. a turbine), the work is negative. Power required to drive the pump is determined by dividing the output power by the pump efficiency. Furthermore, this definition encompasses pumps with no moving parts, such as a siphon. ==Efficiency== Pump efficiency is defined as the ratio of the power imparted on the fluid by the pump in relation to the power supplied to drive the pump. Its value is not fixed for a given pump, efficiency is a function of the discharge and therefore also operating head. For centrifugal pumps, the efficiency tends to increase with flow rate up to a point midway through the operating range (peak efficiency or Best Efficiency Point (BEP) ) and then declines as flow rates rise further. Pump performance data such as this is usually supplied by the manufacturer before pump selection. Pump efficiencies tend to decline over time due to wear (e.g. increasing clearances as impellers reduce in size). When a system includes a centrifugal pump, an important design issue is matching the head loss-flow characteristic with the pump so that it operates at or close to the point of its maximum efficiency. Pump efficiency is an important aspect and pumps should be regularly tested. Thermodynamic pump testing is one method. ==References== ==Further reading== Australian Pump Manufacturers' Association. Australian Pump Technical Handbook, 3rd edition. Canberra: Australian Pump Manufacturers' Association, 1987. . Hicks, Tyler G. and Theodore W. Edwards. Pump Application Engineering. McGraw-Hill Book Company.1971. Robbins, L. B. "Homemade Water Pressure Systems". Popular Science, February 1919, pages 83–84. Article about how a homeowner can easily build a pressurized home water system that does not use electricity.

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